Manufacturing Capabilities

We have one of the largest resource base for process design, engineering and execution. Also for mechanical and piping design we are operating with well-set practices and infrastructure.

As a participant in the global chemical industry, it is imperative that we follow the stringent codes and standards that meet the designing and safety norms of the industry.

We follow the below mentioned codes and standards –

  • ASME Section VIII – Div I & Div II
  • Pressure Equipment Directive (PED)
  • TEMA
  • BS 5500
  • API 650 / API 620
  • AD-Merkblatter
  • IS 2825
  • PD 5500

Understanding of metallurgy and the fabrication skillset are the two most important factors determining the quality and aesthetics of the equipment. Over the years, Praj has developed the capability to work with a variety of metals. We have climbed the complexity level on every parameter – material of construction, thickness and also, the scope of work.

  • Carbon steel – all grades, including NACE, SSC, HIC
  • Alloy steel – various grades & combination of Cr, Ni, Mo, Ti etc
  • Non ferrous – Cu, Ni, Brass, Co, Ti and their alloys
  • Stainless steel – Austenitic, Ferritic, Duplex and Super Duplex
  • Clad steel – CS and LAS with Cu-Ni, Monel, Inconel, SS, Ti, Ni cladding
Certifications

  • ISO 9001 : 2015
  • ISO 14001 : 2004
  • OHSAS 18001 : 2007
  • ASME U, U2, S, R & NB Certificate of Authorization
  • AD 2000 - Merkblatt HP0
  • PED 97/23/EC/AD 2000 - Merkblatt HP0
  • EN 1090-2
  • DIN EN ISO 3834-2
Various testing facilities

  • Non-destructive testing facilities
    • Ultrasonic testing (UT)
    • Radiography test (RT)
    • Magnetic particle test (MT)
    • Liquid penetrant examination (PT)
    • Visual testing (VT)
    • Ultra sonic thickness gauging (UTG)
    • Eddy current testing (ET)
    • Leak Testing (LT)
    • Time of flight diffraction (ToFD)
  • Positive material identification (PMI)
  • Hardness test
  • Videoscopy/Boroscopy
  • Surface roughness testing
  • Ferrite content test
  • Tube to tubesheet radiography
  • Pressure testing
Competencies for country specific certification and technical passport

  • GOST R / TR - Russian standard
  • DOSH - Malaysian standard
  • MOM - Singaporean standard
  • UkrSEPRO- Ukrainian standard
  • AS – Australian standard
  • CRN – Canadian standard
  • CCOE
  • IBR
Third party agencies

At Praj, we believe that safety is a way of life and is not optional. At all our locations, including various project sites, we follow stringent practices for safety and well-being of everyone. We have a thoughtfully documented HSE policy and have adopted ISO 9001:2008, ISO 14000 and OHSAS certification.

Firefighting training at various domestic and international project sites

During the FY 2016-17, Praj Sanaswadi factory was bestowed with the prestigious National Safety Council Award 2016. This annual award is institutionalized by the National Safety Council (NSC) to acknowledge efforts in the area of health, safety & environment. NSC is a premier, apex body with the goal of creating a preventive and scientific approach to HSE issues.

Praj team accepting the prestigious National Safety Council Award 2016